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Automatic Wire Mesh Making Machine

Function: this machine can weave mesh, crimp and roll automatically.
  • HRMS-120

  • Huarui

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Sourcing reliable heavy-duty machinery is critical for scaling industrial production. As a premier manufacturer and trusted supplier, we present the Automatic Wire Mesh Making Machine, engineered specifically for high-volume, continuous and flawless output.

  • Fully automated workflow seamlessly encompassing the weaving, crimping, and rolling processes for maximum operational efficiency.

  • Engineered for high-yield production, consistently achieving 50 to 120 square meters per hour to meet stringent delivery timelines.

  • Versatile processing capabilities accommodating multiple wire materials, driven by a robust servo-motor architecture for precise manufacturing cycles.


Step onto the production floor, and the first thing you will notice is the rhythmic, synchronized hum of the 3.8 kw servo motor driving this Automatic Wire Mesh Making Machine. Built with uncompromising structural integrity, the heavy 1.1-ton carbon steel frame stands resolute, eliminating micro-vibrations even when operating at peak mechanical speeds. The tactile experience of the machine speaks of premium craftsmanship; the powder-coated exterior feels smooth yet industrial-grade, expertly designed to resist the harsh, abrasive environments of large-scale manufacturing facilities. As raw wire feeds through the intake guides, the precision tooling takes over, weaving and crimping the metal with a satisfying, metallic cadence that signifies flawless execution and engineering excellence.

This equipment does far more than just bend wire; it transforms raw materials into impeccably structured fencing and industrial netting without damaging delicate surface treatments. Whether processing bare steel or handling soft PVC-coated iron wire, the feeding mechanism glides the material seamlessly, ensuring the final rolled mesh retains its protective sheen and structural rigidity. For procurement managers and production supervisors, this machine represents a significant leap in operational capability. It solves the persistent, costly challenges of inconsistent manual weaving and high labor overhead, delivering a perfectly tensioned, tightly rolled mesh cylinder at the end of every cycle. The result is a premium end-product that commands higher market value, crafted by a machine that demands minimal human intervention.

Product Specifications

To ensure full transparency and assist your technical procurement evaluation, the exact engineering parameters and operational capacities of the equipment are detailed in the comprehensive chart below.

Product Name Automatic Wire Mesh Making Machine
Core Functions Automatically weave mesh, crimp, and roll
Wire Diameter 1.2 - 4.5 mm
Aperture (Mesh Size) 30*30 - 150*150 mm
Max Mesh Width 4.0 m
Yield (Production Capacity) 50 - 120 ㎡/h
Netting Machine Power 3.8 kw * 1 set (servo motor) + 0.75 kw * 2 sets
Water Pump Power 0.04 kw
Host Size 2.2 * 0.8 * 1.1 m
Wear Net Machine Size 4.3 * 1.0 * 1.1 m
Machine Weight 1.1 t
Available Wire Materials Steel wire, Galvanized wire, PVC coated wire, PE coated iron wire
Machine Color Customizable
Control System PLC / Computerized Touch Screen (Supplemented based on industry standards)

Key Features & Highlights

This machinery is meticulously engineered to elevate your facility's output capabilities while drastically reducing the margin for human error. By integrating advanced mechanics with intuitive controls, it addresses the most demanding requirements of large-scale mesh fabrication.

  • Seamless Automation Cycle: Transitions smoothly from raw wire feeding to weaving, crimping, and final rolling without ever requiring manual transfer between stations.

  • Exceptional Dimensional Accuracy: The synchronized servo motors ensure that every single aperture remains perfectly square and consistent throughout the entire 4.0m width.

  • Optimized Footprint: Despite its heavy-duty output, the host size of 2.2 * 0.8 * 1.1 m ensures it integrates efficiently into existing factory floor layouts without requiring massive spatial restructuring.

  • Energy-Efficient Operation: The calculated power distribution, including the 0.04 kw water pump and highly efficient auxiliary motors, minimizes electricity consumption per square meter produced.

  • Operator Safety Integration: Designed with enclosed moving parts and emergency stop protocols to ensure a secure working environment for your floor personnel.

Production Capacity & Efficiency

Maximizing daily output while strictly controlling operational overhead is the cornerstone of profitable manufacturing. This equipment is specifically calibrated to accelerate your production timelines without sacrificing the structural integrity of the final mesh.

  • High-Volume Output: Capable of generating an impressive yield of 50 to 120 square meters per hour, allowing facilities to easily meet tight delivery schedules for massive volume orders.

  • Labor Optimization: The fully automated weaving, crimping, and rolling sequence means a single operator can comfortably oversee multiple machines, drastically reducing direct labor costs.

  • Continuous Run Capability: Engineered for extended operational shifts, minimizing mechanical downtime and maximizing the return on your capital equipment investment.

  • Reduced Material Waste: Precision tensioning and cutting mechanisms ensure that raw wire is utilized to its absolute maximum potential, lowering scrap rates significantly.

Technical Specifications & Versatility

Market demands fluctuate constantly, requiring manufacturing partners to adapt quickly. This machine offers the broad processing capabilities necessary to pivot between entirely different product lines effortlessly.

  • Broad Wire Gauge Range: Smoothly processes wire diameters ranging from a fine 1.2 mm up to a robust 4.5 mm, catering to both lightweight netting and heavy-duty security fencing.

  • Adjustable Apertures: The tooling can be swiftly configured to produce mesh sizes anywhere from a tight 30*30 mm to a wide 150*150 mm, offering immense product variety.

  • Massive Width Capacity: Capable of weaving continuous mesh up to 4.0 meters wide, ideal for large-scale agricultural, commercial, or structural perimeter projects.

  • Rapid Changeover: The intelligent mechanical design allows technicians to switch between different wire gauges and aperture settings with minimal production interruption.

Material Compatibility & Protection

The commercial value of your finished product relies heavily on the pristine condition of its surface coating. This machine is meticulously designed to handle treated and coated materials with the utmost care.

  • Gentle Feeding Mechanisms: Specially engineered rollers and guides prevent scratching, peeling, or stressing of protective outer layers during the high-speed intake process.

  • Versatile Material Intake: Flawlessly processes bare steel wire, galvanized wire, PVC-coated wire, and PE-coated iron wire without requiring complex mechanical adjustments.

  • Corrosion Resistance Preservation: By ensuring the integrity of the zinc or polymer coatings remains completely uncompromised, the final mesh delivers maximum weather resistance and longevity for end-users.

Automation & Smart Control System

At the very heart of this equipment lies an intelligent control architecture that takes the guesswork out of heavy manufacturing. Precision electronics dictate every mechanical movement, ensuring unparalleled consistency.

  • Advanced Servo Integration: The primary 3.8 kw servo motor provides exact rotational control, ensuring every weave and crimp is executed with microscopic precision.

  • Intuitive Interface: Equipped with a PLC and computerized touch screen, allowing operators to input specific dimensions, monitor production speed, and diagnose issues instantly.

  • Automated Rolling: The system automatically calculates the length and diameter of the finished mesh, rolling it tightly and uniformly for immediate strapping and shipping.

  • Error Detection: Smart sensors monitor the wire feed and weaving process, automatically pausing operation if a tangle or material shortage is detected to prevent equipment damage.

Build Quality & Durability

Industrial machinery must withstand the punishing rigors of relentless daily operation. We have engineered this machine from the ground up to be a permanent, highly reliable fixture on your production floor.

  • Heavy-Duty Construction: Weighing in at 1.1 tons, the massive structural frame anchors the machine firmly, absorbing the kinetic energy generated during high-speed weaving.

  • Vibration-Free Operation: The rigid chassis prevents the micro-vibrations that typically lead to premature wear and tear on moving parts, extending the overall lifespan of the equipment.

  • Premium Components: From the 0.75 kw auxiliary motors to the hardened steel cutting blades, every component is selected for its exceptional wear resistance and thermal stability.

  • Low Maintenance Architecture: Designed with highly accessible lubrication points and modular components, ensuring routine maintenance can be performed quickly without extensive teardowns.

Customization & OEM Flexibility

We understand that every manufacturing facility has unique operational protocols and branding requirements. As a direct manufacturer, we offer extensive customization to perfectly align the equipment with your specific corporate identity and regional market demands.

  • Aesthetic Integration: The machine color can be fully customized to match your existing factory aesthetics or to strictly comply with your corporate branding guidelines.

  • Tailored Specifications: We can adjust the core parameters, such as voltage requirements or specific mesh width capacities, to meet the exact electrical and industrial standards of your region.

  • Scalable Solutions: Whether you require a single unit for a specialized production line or a fleet of machines for a massive facility expansion, our manufacturing capabilities scale entirely to your needs.

After-Sales Support & Warranty

Procuring heavy machinery internationally requires absolute confidence in the ongoing support provided by the supplier. We deliver a comprehensive post-purchase ecosystem to ensure your operations never experience prolonged downtime.

  • Expert Installation Guidance: We provide detailed schematics, video tutorials, and live remote assistance to ensure your engineering team can commission the machine swiftly and safely.

  • Comprehensive Operation Training: Empower your floor operators with in-depth training modules covering daily operation, safety protocols, and routine maintenance procedures.

  • Rapid Spare Parts Availability: We maintain a robust inventory of critical wear parts, ensuring that replacements can be dispatched globally with minimal delay.

  • Solid Warranty Protection: Backed by a stringent manufacturer's warranty that covers core mechanical and electrical components, completely safeguarding your capital investment.

Why Choose Us

Selecting the right manufacturing partner is just as critical as selecting the right equipment. We bring decades of engineering excellence and deep industrial insight to every machine we build, ensuring our clients maintain a sharp competitive edge in their respective markets.

  • Direct Manufacturer Advantage: By eliminating intermediaries, we provide premium industrial machinery at highly competitive price points, maximizing your procurement budget.

  • Uncompromising Quality Control: Every machine undergoes rigorous stress testing and calibration checks before it is cleared for international dispatch.

  • Global Export Expertise: Extensive experience in managing complex logistics, customs documentation, and secure packaging to ensure your equipment arrives in pristine condition.

  • Dedicated Engineering Support: Our team of mechanical engineers is always on standby to provide technical consultation, process optimization advice, and rapid troubleshooting.

  • Proven Track Record: Trusted by industrial facilities worldwide to deliver machinery that performs flawlessly under the most demanding production schedules.

Frequently Asked Questions (FAQ)

To further assist your technical evaluation, we have compiled detailed answers to the most common inquiries raised by facility managers and procurement specialists regarding this specific equipment.

What is the maximum production yield I can expect from this machine during a standard shift?

The machine is engineered to deliver a highly efficient yield of 50 to 120 square meters per hour. The exact output depends heavily on the specific wire diameter and aperture size you are processing. For a standard 8-hour shift, this translates to a substantial volume, significantly reducing your cost per square meter and allowing you to fulfill large orders rapidly.

Can this equipment process PVC-coated wire without damaging the protective layer?

Absolutely. The feeding and weaving mechanisms are specifically designed with smooth, precision-machined guides that handle coated materials extremely gently. It flawlessly processes PVC and PE-coated iron wire, ensuring the anti-corrosion properties and the aesthetic finish of the wire remain completely intact throughout the rigorous weaving and crimping process.

Does the machine require manual intervention to roll the finished mesh?

No, the machine features a fully automated workflow from start to finish. It includes a sophisticated integrated function to automatically roll the finished mesh into tight, uniform cylinders. This eliminates the need for manual rolling, saving considerable labor time and ensuring the final product is immediately ready for secure storage or outbound shipment.

What are the exact power requirements for operating this machinery?

The system is designed to be highly energy-efficient while maintaining heavy-duty performance. The main netting machine utilizes a precise 3.8 kw servo motor (1 set) alongside two 0.75 kw auxiliary motors. Additionally, the integrated water pump operates at a minimal 0.04 kw. This calculated power distribution ensures robust performance while keeping your facility's operational electricity costs highly manageable.

Is the machine frame stable enough to prevent vibration during high-speed weaving?

Yes, structural stability is a core design principle of this equipment. The machine boasts a heavy-duty construction with a total weight of 1.1 tons. This massive, solid carbon steel frame absorbs kinetic energy and prevents micro-vibrations, ensuring consistent aperture accuracy and dramatically extending the operational lifespan of the internal moving components.

Can the machine's color and specifications be customized to fit our factory's standards?

Certainly. As a direct manufacturer, we offer extensive OEM flexibility to our clients. The machine color can be fully customized to align with your corporate branding or facility safety color codes. Furthermore, we can tailor certain specifications to meet the unique electrical, dimensional, and industrial compliance standards of your specific geographical region.

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wire mesh machine (9)


Function: this machine can weave mesh, crimp and roll automatically.

wire mesh machine (1)


Main Technical Parameters:


Wire diameter
1.2-4.5mm
Aperture
30*30-150*150mm
Mesh width
4.0m
Yield
50-120㎡/h
Netting machine power
3.8 kw* 1set(servo motor)
0.75 kw* 2sets
Water pump power
0.04kw
Host size
2.2*0.8*1.1 m
Wear net
4.3*1.0*1.1 m
weight
1.1t

wire mesh machine 1 (2)


including the function of automatically roll the finished mesh

wire mesh machine 1 (3)


including the function of automatica crimping

wire mesh machine 1 (1)


Machine color can be customized , this machine is available for steel wire, galvanized, PVC,PE- coated iron wire.

wire mesh machine (2)


wire mesh machine (5)

wire mesh machine (14)

wire mesh machine (45)




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