Automatic Tire Recycling Machine/ Waste Tire Crumb Rubber Machine

Product Description

Automatic Tire Recycling Machine/ Waste Tire Crumb Rubber Machine

Process Flow

Draw steel wire from the tire ring by Tire wire drawing machine—if the diameter of tire is bigger than 900mm, can choose to use tire cutting machine to cut the tire to several pieces--- put the small tires or pieces into tire shredder to make tire blocks—put the tire blocks to the tire crusher to make rubber powder—finished rubber powder.

Step One：Pre-equipment for making rubber blocks

1. Tire debeader

TD-1200Tire wire drawing machine
Name	Technical parameter
Feed size of tire(mm)	≤φ1300
Capacity(tires/h)	30-40
Power(KW)	11
Overall dimensions(m)	4.10.91.7
Equipment weight (T)	1.8
Application: used to draw out the steel loops from the tire bead.

2.Tire cutting machine

TC-1200Tire cutting machine
Name	Technical parameter
Feed size of tire(mm)	≤φ1300
Capacity(tires/h)	30-40
Power(KW)	5.5/7.5
Overall dimensions(m)	1.80.91.85
Equipment weight (T)	1.5
Application: used to cut big tires to tree pieces or smaller pieces.

3.Tire shredder

TS-800 Tire shredder
Name	Technical parameters
Output	1-3tons/hour
Feed size of tires (mm)	≤φ900
Output size(mm)	≤50*50
Power (kw)	22/30*2+4+1.5
Speed(r/min)	15
Equipment weight	9Ton
Application: is used for cutting whole tire to 50*50mm rubber block. (Including 2 conveyor belts)

Step Two: Tire crusher set

Model No.	XKP-400	XKP-450	XKP-560	XKP-560L
Diameter of front roll	400 mm (groove)	450 mm (groove)	560 mm (groove)	560 mm (groove)
Diameter of back roll	400 mm (groove)	450 mm (groove)	510 mm (groove)	560 mm (groove)
Drum working length	600mm	760mm	800mm	1000mm
Front roll liner speed	34.5 m/min	38.0 m/min	40.6m/min	44m/min
Roll ratio	1:2.5	1:2.5	1:2.5	1:2.5
Max roller spacing	10 mm	10 mm	10 mm	10mm
Motor power	45KW/55KW	75KW /90KW	90KW/110KW	132KW/160KW
Weight	8.5 T	11T	17.5T	21T
LWH	4.31.81.6m	4.62.01.65m	5.32.01.7m	5.62.01.7m
Tips: Both rollers are grooved which can improve the output. Roller material is Alloy 5Cr6MnMo. There are 8 pieces bearing inside the machine , all rolling bearing.

Highlight advantages

Advantage of our rollers

1)The material of our rollers adopts 5Cr6MnMo,which is very strong and wear resistant. It is life-long time using, no need to change, only welding and polishing after long time using. 2)Our both rollers are grooved, the crush ability is stronger. While most others use one grooved roller, one smooth roller and they usually adopt cast iron or cast steel for the rollers, so it will be very easy to break. 3)The speed ratios of our rollers is 1:2.5, others are 1:1.30. As we all know, the bigger speed ratio difference is,the bigger friction, and the bigger capacity you get. 4)The guaranty time of our rollers is 3years.

Comparison of rollers

Advantage of our bearing

Our tire crusher has 8pieces double row long ball rolling bearing. This kinds of operation mode not only greatly reduce the friction and heat of the equipment, improve the work efficiency and working life of the equipment, but also reduce the energy loss, save 1/3 power consumption than traditional rubber equipment. For example, producing 1000kg rubber powder, our machine electricity consumption is only 150°-180°, while others’ electricity consumption is about 250- 280°.

Comparison of bearing

Advantage of our reducer

Our reducer is Hyperbola gear reducer, which have double row gears, it has the advantage of large carrying capacity, long working life, low noise, good sealing and easy to installation and use. While most others are still use ZQ reducer or planetary gear, there is only one row gear, the twisting force is smaller than ours.

Comparison of reducer

End products

Our certificate

Automatic Tire Recycling Machine/ Waste Tire Crumb Rubber Machine

Product Description

Advantage of our rollers

Advantage of our bearing

Advantage of our reducer

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