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Automatic Tire Recycling Machine/ Waste Tire Crumb Rubber Machine

To recycle the waste tires to make 5-40mesh rubber powder.
Availability:
Quantity:
  • Auto-400/450/560/560L

  • Huarui

Automatic Tire Recycling Machine/ Waste Tire Crumb Rubber Machine


Process Flow

Draw steel wire from the tire ring by Tire wire drawing machine—if the diameter of tire is bigger than 900mm, can choose to use tire cutting machine to cut the tire to several pieces--- put the small tires or pieces into tire shredder to make tire blocks—put the tire blocks to the tire crusher to make rubber powder—finished rubber powder.

Flow - 副本

Step One:Pre-equipment for making rubber blocks

1. Tire debeader

Tire wire drawing machine (7)

TD-1200Tire wire drawing machine

Name

Technical parameter

Feed size of tire(mm)

≤φ1300

Capacity(tires/h)

30-40

Power(KW)

11

Overall dimensions(m)

4.1*0.9*1.7

Equipment weight (T)

1.8

Application: used to draw out the steel loops from the tire bead.

2.Tire cutting machine

Tire cutting machine (7)

TC-1200Tire cutting machine

Name

Technical parameter

Feed size of tire(mm)

≤φ1300

Capacity(tires/h)

30-40

Power(KW)

5.5/7.5

Overall dimensions(m)

1.8*0.9*1.85

Equipment weight (T)

1.5

Application: used to cut big tires to tree pieces or smaller pieces.

3.Tire shredder

Tire shredder (1)

TS-800 Tire shredder

Name
Technical parameters
Output
1-3tons/hour
Feed size of tires (mm)

≤φ900

Output size(mm)

≤50*50

Power (kw)

22/30*2+4+1.5

Speed(r/min)

15

Equipment weight

9Ton

Application: is used for cutting whole tire to 50*50mm rubber block. (Including 2 conveyor belts)

Step Two: Tire crusher set

crusher (5)

auxiliary - 副本

Model No.

XKP-400

XKP-450

XKP-560

XKP-560L

Diameter of front roll

400 mm (groove)

450 mm (groove)

560 mm (groove)

560 mm (groove)

Diameter of back roll

400 mm (groove)

450 mm (groove)

510 mm (groove)

560 mm (groove)

Drum working length

600mm

760mm

800mm

1000mm

Front roll liner speed

34.5 m/min

38.0 m/min

40.6m/min

44m/min

Roll ratio

1:2.5

1:2.5

1:2.5

1:2.5

Max roller spacing

10 mm

10 mm

10 mm

10mm

Motor power

45KW/55KW

75KW /90KW

90KW/110KW

132KW/160KW

Weight

8.5 T

11T

17.5T

21T

L*W*H

4.3*1.8*1.6m

4.6*2.0*1.65m

5.3*2.0*1.7m

5.6*2.0*1.7m

Tips:

Both rollers are grooved which can improve the output.

Roller material is Alloy 5Cr6MnMo.

There are 8 pieces bearing inside the machine , all rolling bearing.

 Highlight advantages

Advantage of our rollers 

1)The material of our rollers adopts 5Cr6MnMo,which is very strong and wear resistant. It is life-long time using, no need to change, only welding and polishing after long time using. 2)Our both rollers are grooved, the crush ability is stronger. While most others use one grooved roller, one smooth roller and they usually adopt cast iron or cast steel for the rollers, so it will be very easy to break. 3)The speed ratios of our rollers is 1:2.5, others are 1:1.30. As we all know, the bigger speed ratio difference is,the bigger friction, and the bigger capacity you get. 4)The guaranty time of our rollers is 3years.
Comparison of rollers

Advantage of our bearing

Our tire crusher has 8pieces double row long ball rolling bearing. This kinds of operation mode not only greatly reduce the friction and heat of the equipment, improve the work efficiency and working life of the equipment, but also reduce the energy loss, save 1/3 power consumption than traditional rubber equipment. For example, producing 1000kg rubber powder, our machine electricity consumption is only 150°-180°, while others’ electricity consumption is about 250- 280°.
Comparison of bearing 

Advantage of our reducer

Our reducer is Hyperbola gear reducer, which have double row gears, it has the advantage of large carrying capacity, long working life, low noise, good sealing and easy to installation and use. While most others are still use ZQ reducer or planetary gear, there is only one row gear, the twisting force is smaller than ours.
Comparison of reducer 
End products

Our certificate

CE


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